How to Make a BBQ Chicken Grilled Cheese at Home?

This BBQ chicken grilled cheese combines smoky Havarti, tender shredded chicken, and crispy sourdough for a 25-minute dinner the whole family will love.
bbq chicken grilled cheese

Why This BBQ Chicken Grilled Cheese Is About to Become Your Go-To

It’s 6 PM, you’re tired, the kids are hungry, and you’ve got leftover chicken from Tuesday night’s barbecue. I’ve been there. You stare into the fridge, hoping for inspiration, and then it hits you bbq chicken grilled cheese. It’s the kind of meal that feels like a cheat code. It looks and tastes like you spent way more effort than you actually did.

This isn’t just any grilled cheese. We’re talking about a California-style version with smoked Havarti, garlic butter on San Francisco sourdough, and a tangy-sweet shredded chicken filling that’ll make you forget every sad, soggy sandwich you’ve ever had. The first time I made this, the bread was soggy and the cheese slid off like a slippery fish. Let me save you that disaster.

This recipe is built for busy parents, for picky eaters, for anyone who wants a restaurant-quality meal in under 30 minutes. It’s kid friendly, it’s easy dinner recipes at their finest, and it’s the kind of thing you’ll find yourself craving on a random Wednesday night. Plus, it’s the perfect way to use up leftover BBQ chicken from a summer cookout. Trust me, you want this in your rotation.

Ingredients You’ll Need

Let’s talk about what goes into this bbq chicken grilled cheese. The magic is in the details, and every ingredient here has a job to do. You won’t find anything fussy or hard to find. Most of this stuff is probably already in your kitchen.

bbq chicken grilled cheese - main ingredients

Here’s the lineup for the BBQ chicken mixture:

  • California olive oil It’s light and fruity, perfect for sautéing the onions.
  • Red onion Thinly sliced, it adds a sweet bite that mellows out as it cooks.
  • Garlic Because garlic makes everything better. You’ll use it in the chicken and the butter.
  • Shredded cooked chicken Grab a rotisserie chicken from the store or use leftovers. This is the shortcut that makes this recipe a weeknight hero.
  • Smoked paprika Just a half teaspoon, but it adds that subtle campfire flavor without being too loud.
  • Worcestershire sauce A teaspoon of this umami bomb deepens the flavor.
  • Your favorite BBQ sauce Use a full cup. Go smoky, go sweet, go spicy. It’s your call.
  • Havarti cheese Twelve slices, about 8 ounces. This is the star. It melts like a dream and has a buttery, mild flavor that plays perfectly with the BBQ.

And for the bread:

  • Unsalted butter A quarter cup, melted with garlic and parsley. This is what gives you that crispy bread with a golden, herby crust.
  • San Francisco-style sourdough Sturdy, tangy, and perfect for holding all that filling. Don’t have sourdough? Use a sturdy white bread. Just nothing too soft or it’ll fall apart.

Budget swaps: If Havarti isn’t in your budget, provolone or Monterey Jack work great. No sourdough? Try a good Italian bread. The key is sturdy bread that can handle the weight of the chicken and cheese without getting soggy.

How to Make BBQ Chicken Grilled Cheese

Alright, let’s get cooking. I’m going to walk you through this step by step, but I promise it’s easier than it sounds. The whole thing comes together in about 25 minutes, and most of that is hands-off cooking time. You got this.

Step 1: Build the BBQ Chicken Mixture

Start by heating 2 tablespoons of California olive oil in a large skillet over medium heat. Toss in your thinly sliced red onion and cook until it softens about 2 minutes. You want it to go from crunchy to tender, but not brown. Then stir in the minced garlic and cook for just 30 seconds until it’s fragrant. Don’t walk away here. Burnt garlic is bitter, and we’re going for sweet and savory.

Now add your shredded chicken, smoked paprika, Worcestershire sauce, and the full cup of BBQ sauce. Stir everything together and let it heat through for 2 to 3 minutes. The chicken should be coated in that glossy, sweet and tangy sauce. Set it aside. You’ll smell the smoky paprika and the garlic, and you’ll know you’re on the right track.

bbq chicken grilled cheese - step 1

Step 2: Make the Garlic Butter

In a small microwave-safe bowl, combine the 1/4 cup unsalted butter, 2 minced garlic cloves, and 2 teaspoons of chopped fresh parsley. Microwave for about 30 seconds until the butter is melted. Give it a stir. The smell of garlic butter infusing with fresh parsley is pure comfort. Set it aside for a moment.

This is where the grilled cheese technique gets elevated. Instead of just buttering the bread, we’re brushing it with this herby garlic butter. It’s a small step that makes a big difference. Trust me, once you try it, you’ll never go back.

bbq chicken grilled cheese - step 2

Step 3: Assemble the Sandwiches

Lay out all 12 slices of sourdough bread on a clean work surface. Brush the garlic butter mixture over one side of each slice. Don’t skimp get every edge covered. This is what gives you that crispy bread with a golden, crunchy crust.

Flip half the slices so the buttered side is down. On each of those 6 slices, place a slice of Havarti cheese. Then divide the BBQ chicken mixture evenly among them. Pile it on, but don’t go crazy you want a nice even layer. Place another slice of Havarti on top of the chicken, then cover with the remaining 6 slices of bread, buttered side up. You should have a neat little stack: bread, cheese, chicken, cheese, bread.

bbq chicken grilled cheese - step 3

Step 4: Fry to Golden Perfection

Heat a large non-stick skillet over medium heat. Place the sandwiches in the skillet you might need to work in batches depending on the size of your pan. Cook until the bottoms are golden brown, about 3 to 5 minutes. Peek under one to check. You’re looking for a deep, even brown, not burnt.

Flip the sandwiches, then reduce the heat to medium-low. This is the secret to soggy bread prevention and perfect cheese melting tips. Low and slow heat gives the cheese time to melt completely without burning the bread. Cook for another 3 to 5 minutes until the other side is browned and the cheese is oozing out the sides. Serve hot.

Pro tip: If you’re using a cast iron skillet, the heat retention is amazing, but you might need to lower the heat a bit sooner. Cast iron runs hot. And if you have a panini press, go for it just adjust the time to about 4 minutes total.

bbq chicken grilled cheese - step 4

Best BBQ Sauce to Use

The recipe says “your favorite BBQ sauce,” and I mean it. But here’s the thing the sauce is the backbone of this bbq chicken grilled cheese. So choose wisely.

I love a smoky or chipotle BBQ sauce for this. The smokiness plays off the Havarti and the smoked paprika, creating this layered, campfire flavor that’s hard to beat. If you’re using a sweet Kansas City-style sauce, that works too just balance it with a little extra smoked paprika or a pinch of cayenne if you want heat. A tangy vinegar-based Carolina sauce? Go for it. The tang cuts through the richness of the cheese beautifully.

If you’re feeling ambitious, you can make a quick homemade BBQ sauce with ketchup, brown sugar, vinegar, and spices. But honestly, a good store-bought bottle does the job. I keep a bottle of Stubb’s or Sweet Baby Ray’s in the pantry for nights like this.

Best Bread for Grilled Cheese

Not all bread is created equal when it comes to grilled cheese. You need something sturdy enough to hold all that filling without turning into a mushy mess. That’s why San Francisco-style sourdough is my top pick.

Sourdough has a tight crumb and a firm crust that stands up to the moisture from the BBQ chicken. It also has that tangy flavor that cuts through the richness of the cheese and sauce. It’s the perfect canvas. If you can’t find sourdough, look for a hearty white bread, a French boule, or even a good ciabatta. Just avoid anything too soft or airy think Wonder Bread. That’s a recipe for disaster.

Another option is whole wheat bread if you’re looking for a diabetic friendly version or just want more fiber. It’ll work, but it won’t be as crispy. You’ve been warned.

Best Cheese for BBQ Chicken Grilled Cheese

I’m a Havarti evangelist, and I’m not sorry. Havarti is the meltiest cheese for grilled cheese that I’ve found. It’s buttery, creamy, and melts into this luscious, stretchy layer that hugs every piece of chicken. It’s not as sharp as cheddar or as stringy as mozzarella it’s just right.

But I get it, not everyone has Havarti on hand. Here are some great substitutes:

  • Provolone Mild and melty, with a slightly firmer texture.
  • Monterey Jack Creamy and mild, perfect for kids.
  • Smoked Gouda Adds a deeper smoky flavor that’s amazing with BBQ.
  • Pepper Jack If you want heat, this is your cheese.
  • White Cheddar Sharp and tangy, it cuts through the sweetness of the sauce.

The secret to cheese melting tips is to use a combination of cheeses if you can. A slice of Havarti for creaminess and a slice of sharp cheddar for flavor. But for this recipe, I stick with Havarti. It’s the star.

Variations to Try

One of the best things about this bbq chicken grilled cheese is how customizable it is. Here are some of my favorite variations:

  • Bacon addition Crispy bacon bits on top of the chicken. Because bacon makes everything better.
  • Jalapeño popper style Add sliced pickled jalapeños for heat and a little cream cheese for tang. It’s a jalapeño popper dream.
  • Pineapple grilled cheese A few slices of grilled pineapple add sweetness that’s amazing with the BBQ.
  • Buffalo chicken grilled cheese Swap the BBQ sauce for buffalo sauce and add a drizzle of ranch. Spicy and tangy.
  • Open faced sandwich Skip the top slice of bread and serve it open-faced under the broiler for a crispy, cheesy top.
  • Add coleslaw Pile on some crunchy coleslaw for texture and a tangy crunch.

Don’t be afraid to experiment. This recipe is a canvas. Make it your own.

Storage and Reheating Tips

This bbq chicken grilled cheese is best fresh, but life happens. Here’s how to handle leftovers.

For the chicken mixture: You can prep the BBQ chicken mixture up to 2 days ahead. Store it in an airtight container in the fridge. When you’re ready to assemble, just reheat it in a skillet or microwave until warm. This is a great meal prep strategy for busy weeks.

For assembled sandwiches: If you have leftover sandwiches, let them cool completely. Wrap them in foil and store in the fridge for up to 2 days. To reheat, place them in a skillet over low heat. This is the best way to crisp the bread without burning it. Avoid the microwave it’ll turn the bread into a sad, chewy mess.

Can BBQ chicken be frozen? Yes! The chicken mixture freezes beautifully. Cool it completely, divide it into meal-sized portions, and store in freezer bags for up to 4 months. Thaw in the fridge overnight before using. Just remember: chicken should only be reheated one time, so portion it out before freezing.

bbq chicken grilled cheese - final presentation

Frequently Asked Questions

What to Serve with BBQ Chicken Grilled Cheese

This bbq chicken grilled cheese is a meal on its own, but if you want to round it out, here are some perfect sides:

  • Coleslaw A tangy, crunchy slaw is the classic pairing. It cuts through the richness of the sandwich.
  • Pickles Dill pickles or bread and butter pickles add a bright, acidic kick.
  • Sweet potato fries Crispy, salty, and sweet. They’re a match made in heaven.
  • Potato chips Salt and vinegar chips are my go-to for a quick, no-fuss side.
  • A simple green salad A light vinaigrette helps balance the meal.

So make this bbq chicken grilled cheese tonight. Then come back and tell me how it went I promise I won’t judge if you ate two. Your bread might brown faster than you expect. That’s okay. Just adjust the heat. You’re the boss of your kitchen. And once you taste that first bite the crunch of the butter-grilled bread, the ooze of melted Havarti, the tangy-sweet BBQ hugging that tender chicken you’ll know it was worth every second.

If you loved this recipe, save it to your Pinterest board for later. Trust me, you’ll want to find it again.

California-Style BBQ Chicken Grilled Cheese Sandwich

A crispy, buttery sourdough grilled cheese loaded with smoky BBQ chicken and melted Havarti, perfect for a quick dinner.
Prep Time 10 minutes
Cook Time 15 minutes
Total Time 25 minutes
Servings: 1
Course: Chicken, Dinner, Quick Meals, Sandwiches
Cuisine: American
Calories: 485

Ingredients
  

BBQ Chicken
  • 2 tablespoons California olive oil
  • 1 small red onion, thinly sliced
  • 3 cloves garlic, minced
  • 2 1/2 cups shredded cooked chicken from a rotisserie chicken or leftovers
  • 1/2 teaspoon smoked paprika
  • 1 teaspoon Worcestershire sauce
  • 1 cup your favorite BBQ sauce
  • 12 slices Havarti cheese about 8 ounces
Garlic Butter Bread
  • 1/4 cup unsalted butter 4 tablespoons
  • 2 cloves garlic, minced
  • 2 teaspoons fresh parsley, chopped
  • 12 slices San Francisco-style sourdough bread or sturdy white bread

Method
 

BBQ Chicken
  1. Heat the olive oil in a large skillet over medium heat. Add the sliced red onion and cook until softened, about 2 minutes. Stir in the minced garlic and cook until fragrant, about 30 seconds.
  2. Add the shredded chicken, smoked paprika, Worcestershire sauce, and BBQ sauce. Stir to combine and cook until everything is heated through, about 2 to 3 minutes. Remove from heat and set aside.
Garlic Butter Bread
  1. In a small microwave-safe bowl, combine the butter, minced garlic, and chopped parsley. Microwave until the butter is melted, about 30 seconds.
  2. Lay the 12 slices of sourdough bread on a work surface. Brush the melted garlic butter mixture over one side of each slice.
  3. Flip half the slices so the buttered side is down. Top each of those 6 slices with a slice of Havarti cheese, then divide the BBQ chicken mixture evenly among them. Place another slice of Havarti on top of the chicken, then cover with the remaining 6 slices of bread, buttered side up.
  4. Heat a large non-stick skillet over medium heat. Place the sandwiches in the skillet (you may need to work in batches) and cook until the bottoms are golden brown, about 3 to 5 minutes. Flip the sandwiches, reduce the heat to medium-low, and continue cooking until the other side is browned and the cheese is fully melted, another 3 to 5 minutes. Serve hot.

Nutrition

Calories: 485kcalCarbohydrates: 42gProtein: 28gFat: 23gSaturated Fat: 11gCholesterol: 85mgSodium: 980mgFiber: 2gSugar: 14g

Notes

For extra flavor, use a smoky or chipotle BBQ sauce. If you don't have Havarti, provolone or Monterey Jack work great. These sandwiches are best made fresh, but you can prep the BBQ chicken mixture up to 2 days ahead and store in the fridge. To reheat, place in a skillet over low heat to crisp the bread without burning. Serve with a side of coleslaw or pickles for a complete meal.

Tried this recipe?

Let us know how it was!

Source: Health & Nutrition Research

What BBQ Sauce to use?

Use your favorite BBQ sauce. I recommend a smoky or chipotle variety for extra depth. Sweet Kansas City-style, tangy Carolina, or spicy Texas styles all work. Just avoid super watery sauces that can make the bread soggy.

What else can I add to a BBQ Chicken Sandwich?

You can add crispy bacon, pickled jalapeños, grilled pineapple, sliced avocado, or even a drizzle of ranch. For texture, try adding crunchy coleslaw or crispy fried onions. The possibilities are endless.

Can I make this ahead of time?

Yes, you can prep the BBQ chicken mixture up to 2 days ahead and store it in the fridge. Assemble and fry the sandwiches fresh for the best texture. If you have leftover sandwiches, reheat them in a skillet over low heat to crisp the bread.

What Bread to use?

San Francisco-style sourdough is the best choice for its sturdy texture and tangy flavor. You can also use a hearty white bread, French boule, or ciabatta. Avoid soft, airy breads that will get soggy and fall apart.

What Cheese to use?

Havarti is my top pick for its buttery, creamy melt. Great substitutes include provolone, Monterey Jack, smoked Gouda, pepper Jack, or white cheddar. For the best results, use a cheese that melts smoothly.

What Cheese Is Best For Grilled Cheese Sandwiches?

Havarti is the meltiest cheese for grilled cheese. Other excellent options are provolone, Monterey Jack, and American cheese. For extra flavor, combine a creamy cheese with a sharper one like cheddar or Gouda.

Can BBQ Chicken Be Reheated?

Yes, you can reheat the BBQ chicken mixture in a microwave, skillet, oven, or even on a barbecue. Only reheat it once for food safety. For assembled sandwiches, use a skillet over low heat to crisp the bread without burning.

Can BBQ Chicken Be Frozen?

Yes, the BBQ chicken mixture freezes beautifully. Cool it completely, divide into meal-sized portions, and store in freezer bags for up to 4 months. Thaw in the fridge overnight before using. Do not refreeze after thawing.

Callum Frost
Callum Frost

Welcome to Gourmetjourneyrecipes! I'm Callum, a Maine coast cook who learned seafood on a lobster boat and believes fish is easier than chicken. Here you'll find unfussy, briny recipes that let the ocean shine. Subscribe below for your weekly catch, chowder secrets, and more.

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